Product Description
WH14 heavy load worm drive slewing gear reduction for mounted truck crane drilling rig,excavator and other rotation slewing drive
Slewing drive can be divided into gear drive and worm gear drive according to the different transmission forms. According to the different closed forms of the transmission pair, it can be divided into open and closed types. The simplest form of slewing drive is applied to excavators, tower cranes, etc. The drive turntable on the construction machinery product is the last link of the reduction transmission chain. This kind of rotary drive is an open gear transmission, and its front end needs to be equipped with a planetary reducer with a large reduction ratio as its power input. In order to expand the application range of such products and further improve the convenience of product use and maintenance, the slewing drive with integrated worm gear drive was developed for the embryonic form of slewing drive. In order to further improve the drive capacity of the product, the enveloping worm drive It is also applied to such products. The rotary drive equipped with an envelope worm not only increases the driving torque, but also further improves the driving accuracy. It can also be digitally controlled, so it is widely used in tracking and fine-tuning devices on solar and wind power generation equipment. , In addition, it has good application effects in the fields of robots, radar, low-speed heavy-duty lifting, lifting equipment, and precision CNC turntables.
Spherical worm gear reducer rotary drive device is a new type of rotary products, usually by worm, rotary support, shell, motor and other components.As the core part adopts rotary support and enveloping worm structure, it can reach multi-tooth contact, has the characteristics of large transmission torque and smooth operation, so it can bear large axial load, longitudinal load and strong overturning moment at the same time.
Slewing drives are compact rotation units built into an iron casted housing that contains a slewing ring with a gear. A worm gear rotates a slewing ring with high precision; it enables maximum gear torque and smooth rotation. Slewing drives can handle axial, radial and tilting loads and are fully sealed.
Slewing drives are compact rotation units built into an iron casted housing that contains a slewing ring with a gear. A worm gear rotates a slewing ring with high precision; it enables maximum gear torque and smooth rotation. Slewing drives can handle axial, radial and tilting loads and are fully sealed.
The worm-gear type slewing drive is developed by the slewing bearing. It is composed of housing, a turbine ferrule, a worm gear, a motor and kits. Compared with the conventional slewing bearing, the structure is compacted, safe and modularity.
Manlift platforms for slewing booms and baskets Lightweight cranesMachine attachments, such as concrete demolition pincers, picker arms, and rotary forkliftsHandling devices (automation technology)Loading and unloading devicesPositioning devices/turntables including solar trackers
WH is a heavy-duty series slew drive comprising for higher capacity and 1 or 2 worms acting CHINAMFG 1 wheel yielding maximum torque at the smallest size and weight. Typical applications are steering gears for heavy transportation, rock drill rigs, tilt rotators attached to excavators, and antenna drives. If space is not a limitation, a WH slew drive may be used which would be larger in width (diameter) and would have an increased weight compared with a WH worm drive of a comparable output torque and moment load capacity. However, the total height of the WH drive would be smaller than a WH unit.
Coresun Drive Slewing Bearing Production Photo
Coresun Drive testing reports for SC products
Certification of Slewing Drive
CONTACT US
It is sincerely looking CHINAMFG to cooperating with you for and providing you the best quality product & service with all of our heart!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Holding Torque: | 48kn.M |
|---|---|
| Tilting Moment Torque: | 72kn.M |
| Output Torque: | 6.8kn.M |
| Output Speed: | 2.1rpm |
| Gear Ratio: | 84:1 |
| IP Class: | IP65 |
| Customization: |
Available
|
|
|---|
What maintenance practices are recommended for slewing rings to ensure optimal functionality?
Proper maintenance is essential to ensure the optimal functionality and longevity of slewing rings. Regular maintenance practices help prevent premature wear, minimize downtime, and ensure reliable performance. Here are some recommended maintenance practices for slewing rings:
- Cleaning: Regularly clean the slewing rings to remove dirt, debris, and contaminants that can cause abrasion and affect the smooth operation of the rolling elements. Use appropriate cleaning agents and methods as recommended by the manufacturer.
- Lubrication: Adequate lubrication is crucial for the smooth operation and reduced friction of slewing rings. Follow the manufacturer’s recommendations for the type of lubricant, the frequency of lubrication, and the quantity to be applied. Regularly inspect the lubrication system and replenish or replace the lubricant as needed.
- Inspection: Periodically inspect the slewing rings for any signs of damage, wear, or misalignment. Check for abnormal noise, vibration, or irregularities in motion. Inspect the gear teeth, raceways, seals, and mounting interfaces. If any issues are identified, take appropriate action, such as repair or replacement, to prevent further damage.
- Torque Checks: Regularly check the torque of the fasteners and bolts that secure the slewing rings. Ensure that they are tightened to the specified torque values. Loose fasteners can cause misalignment and compromise the performance and safety of the slewing rings.
- Seal Inspection: Inspect the seals of the slewing rings to ensure they are intact and properly functioning. Damaged or worn seals can lead to contamination and loss of lubrication, resulting in increased friction and potential damage to the slewing rings. Replace any damaged seals promptly.
- Alignment and Mounting: Proper alignment and mounting of slewing rings are critical for their optimal functionality. Ensure that the slewing rings are correctly aligned and securely mounted according to the manufacturer’s specifications. Misalignment or improper mounting can lead to increased stress, premature wear, and reduced performance.
- Environmental Protection: Take measures to protect the slewing rings from harsh environmental conditions. Shield them from excessive moisture, dust, chemicals, and extreme temperatures whenever possible. Implement appropriate sealing systems and consider the use of protective covers or enclosures, especially in outdoor or exposed applications.
- Training and Documentation: Provide appropriate training to personnel responsible for the maintenance of slewing rings. Ensure they are aware of the recommended maintenance practices and follow proper procedures. Keep comprehensive documentation of maintenance activities, including lubrication schedules, inspections, repairs, and replacements.
It is important to note that maintenance practices may vary depending on the specific application, environmental conditions, and manufacturer’s recommendations. Always refer to the manufacturer’s guidelines and consult with experts or maintenance professionals when necessary to ensure the most effective maintenance practices for your slewing rings.
How does the design of a slewing ring contribute to efficient rotation and movement?
The design of a slewing ring plays a crucial role in facilitating efficient rotation and movement in mechanical systems. Several design features contribute to its functionality and performance. Here’s a detailed explanation of how the design of a slewing ring contributes to efficient rotation and movement:
- Structure and Load Distribution: Slewing rings are designed with a large diameter compared to their thickness. This structural design ensures optimal load distribution across the bearing, allowing it to support axial, radial, and moment loads efficiently. The arrangement of rolling elements within the raceways helps distribute the load evenly, reducing stress concentrations and minimizing friction during rotation.
- Low Friction and Smooth Rotation: The rolling elements, which can be balls or rollers, are precisely positioned within the raceways of the inner and outer rings. The design ensures that the rolling elements make contact with the raceways at specific angles, reducing friction and enabling smooth rotation. This low-friction design minimizes power loss, enhances energy efficiency, and contributes to the overall efficiency of the system.
- Gear Mechanism: In some slewing ring designs, a gear mechanism is integrated into the bearing. This allows the slewing ring to act as a rotational drive system, enabling controlled and precise movement. The gear teeth engage with external gears or pinions, providing a means to transmit torque and facilitating rotational motion. The gear mechanism in a slewing ring design contributes to efficient and synchronized rotation in applications where precise positioning or continuous rotation is required.
- Sealing and Lubrication: Slewing rings are designed with sealing systems to protect the internal components from contaminants and prevent lubricant leakage. The sealing systems help maintain the integrity of the bearing by keeping out dirt, dust, water, and other particles that could cause damage or premature wear. Proper lubrication is also crucial for efficient rotation and movement. The design of slewing rings often includes lubrication channels or grease fittings to ensure adequate lubricant supply to the rolling elements and raceways, reducing friction and promoting smooth operation.
- Materials and Durability: Slewing rings are typically made of high-quality materials such as alloy steels or specialty steels that offer excellent strength, durability, and corrosion resistance. The choice of materials and the design of the slewing ring take into account the specific application requirements, including factors such as load capacity, operating temperature, and environmental conditions. The design ensures that the slewing ring can withstand the anticipated loads, operating conditions, and service life requirements.
Overall, the design of a slewing ring is carefully engineered to maximize load-bearing capacity, minimize friction, enable smooth rotation, and ensure durability. By incorporating features such as optimized load distribution, low-friction rolling elements, gear mechanisms, sealing systems, and appropriate materials, slewing rings contribute to efficient rotation and movement in mechanical systems, enhancing the overall performance and reliability of the equipment.
Can you provide examples of products or machinery that commonly use slewing rings?
Slewing rings are widely used in various industries and play a vital role in the functioning of numerous products and machinery. They offer rotational support, precise motion control, and load-bearing capabilities. Here are some examples of products or machinery that commonly utilize slewing rings:
- Construction Machinery: Slewing rings are extensively used in construction machinery such as excavators, cranes, concrete pumps, and tower cranes. They enable the rotation and movement of the boom, arm, and bucket, allowing for precise control during digging, lifting, and material placement operations.
- Material Handling Equipment: Slewing rings are essential components in material handling equipment like forklifts, stackers, and reach stackers. They facilitate the rotation and swiveling of the mast or boom, enabling efficient loading, unloading, and stacking of goods in warehouses, logistics centers, and ports.
- Wind Turbines: Slewing rings are crucial in wind turbines, where they support the yaw and pitch mechanisms. The yaw system allows the turbine to rotate and face the wind direction, while the pitch system adjusts the angle of the blades for optimal wind capture. Slewing rings enable precise and controlled movement, ensuring efficient wind energy conversion.
- Cranes: Various types of cranes, including mobile cranes, crawler cranes, and tower cranes, rely on slewing rings for their rotation and lifting capabilities. Slewing rings support the crane’s superstructure, allowing it to rotate horizontally, and provide stability and load-bearing capacity during lifting operations.
- Rotary Drilling Rigs: Slewing rings are commonly used in rotary drilling rigs for oil and gas exploration, foundation construction, and mining operations. They enable the rotation and positioning of the drill mast, allowing for precise drilling and borehole creation.
- Railway Equipment: Slewing rings find application in railway equipment such as rail cranes, railway maintenance machines, and turntables. They facilitate the rotation and movement of equipment, ensuring efficient maintenance, repairs, and track positioning.
- Robotics: Slewing rings are integral to robotic systems, including industrial robots, robotic arms, and robotic welding systems. They enable the rotational movement and articulation of the robot’s joints, allowing for precise and controlled manipulation in manufacturing, assembly, and automation processes.
- Solar Tracking Systems: Slewing rings are employed in solar tracking systems to orient solar panels toward the sun. They enable the rotation and tilting of the panels, maximizing solar energy absorption and optimizing power generation in solar farms and photovoltaic systems.
- Turntables and Rotating Platforms: Slewing rings are used in turntables and rotating platforms found in various applications. They support the rotational movement of entertainment stages, amusement park rides, revolving restaurants, and display platforms in trade shows or exhibitions.
These are just a few examples of the diverse range of products and machinery that commonly utilize slewing rings. Their ability to provide rotational support, precise motion control, and load-bearing capabilities makes them indispensable components in numerous industries, including construction, material handling, energy, transportation, robotics, and entertainment.
editor by Dream 2024-04-22