Product Description
| Model Slewing Drive | WH14 | Brand | Coresun Drive |
| Holding Torque | 48Kn.m | Tilting Moment Torque | 67.8Kn.m |
| Self-locking | Yes | Gear Ratio | 84:1 |
| Outer Dia. | 390mm | Inner Dia. | 295mm |
| IP Class | IP65 | Precision | ≤0.17° |
Coreun Drive slewing drive products are high-quality slewing drive products developed with independent technology and technology to meet market needs. CHINAMFG Drive has a full range of mature slewing drive products with multiple specifications and the ability to customize design and manufacture such products for customer needs. For different applications requiring low-speed heavy loads, high-speed medium loads and high-speed light loads, Khanwang can provide corresponding products or solutions.
Our slewing drive is a kind of all-round slewing decelerating transmission mechanism integrated with driving power source. It uses slewing ring as driving follower and mechanism attachment. By attaching the driving part, driving source and cover on 1 of the inner and outer rings of slewing ring, the other ring is regarded as both the driving follower and the connecting base of the driven working parts. In this way, slewing ring is used It is the feature of all-round rotation connecting piece. It is a general-purpose decelerating transmission mechanism which integrates the functions of rotation, deceleration and driving, but also has simple structure and convenient manufacture and maintenance.
Slewing drives provide a large ratio in a CHINAMFG of gearing, optimized for weight versus performance. The bearings and gears are assembled into a low-profile, self-retaining, and ready-to-install housing, enabling the product to react to all axial and radial forces, and resulting tilting moments created in the most challenging applications. These highly-adaptable products also feature strong shock resistance, long-life performance, smooth rotation, bearing protection, and sealed drive options. All of the technical benefits, combined with industry-leading quality standards, make products the ideal candidates for performance-critical, heavy-duty applications.
The slewing drive is a gearbox that can safely hold radial and axial loads, as well as transmit a torque for rotating. The rotation can be in a single axis, or in multiple axes together.Solar lewing drives are made by manufacturing gearing, bearings, seals, housing, motor and other auxiliary components and assembling them into a finished gearbox.Global PV market size continued to grow, global solar photovoltaic industry gradually stepped out of the trough in 2013, and the market scale further expanded.As follow chart.However ,global PV manufacturing industry cluster transfer CHINAMFG China,become the biggest market. Slewing driver by attaching the driving member, the driving source and the casing to 1 of the inner and outer rings of the slewing ring, the other ring is regarded as both the transmission follower and the connecting base of the driven working member,thus utilizing the slewing bearing itself. It is the whole circumference of the characteristics of the rotary connector, efficient allocation of the drive power source and a main transmission parts, making a set of rotation, deceleration and driving functions in 1 and the same time simple, easy to manufacture and maintain general structure type reduction gear mechanism.
1.Worm gear structure, large transmission torque, stable output torque, low maintenance cost.
2.Surface protection treatment, can ensure the product protection level, suitable for outdoor use conditions.Suitable temperature: -30ºC-+60ºC.
3.High precision meshing product,Long service life, high working efficiency
Salt spray test is the method we must take to confirm the corrosion resistance and protection level of the product.The casting housing,worm shaft,slewing bearing and end cap and all of the parts should be tested.
Coresun Drive testing reports for WH products on measurement, material and finished production.
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| Holding Torque: | 48kn.M |
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| Tilting Moment Torque: | 67.8kn.M |
| Static Axial Load: | 920kn |
| Static Radial Laod: | 343kn |
| Slewing Bearing: | Slewing Drive |
| Application 1: | Rotating Forklift |
| Customization: |
Available
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Can you explain the impact of slewing rings on the overall efficiency of rotating systems?
Slewing rings play a crucial role in the overall efficiency of rotating systems. Their design, performance, and proper functioning significantly impact the efficiency, performance, and reliability of various rotating systems. Here’s a detailed explanation of the impact of slewing rings on the overall efficiency of rotating systems:
- Rotational Movement: Slewing rings enable smooth and controlled rotational movement in rotating systems. They support the rotation of components such as booms, arms, platforms, or structures with minimal friction and resistance. By minimizing energy losses due to friction, slewing rings contribute to the overall efficiency of the system.
- Precision and Accuracy: Slewing rings provide precise and accurate motion control in rotating systems. They ensure smooth and controlled rotation, allowing for precise positioning, alignment, or tracking of components. The ability to achieve precise movements reduces the need for corrective actions and enhances the overall efficiency and productivity of the system.
- Load-Bearing Capacity: Slewing rings are designed to handle significant loads in rotating systems. They provide robust load-bearing capabilities, distributing the load evenly and minimizing stress concentrations. By efficiently carrying and transferring loads, slewing rings optimize the system’s load capacity and prevent premature wear or failure of components.
- Reduction of Friction and Wear: Properly lubricated and maintained slewing rings help reduce friction and wear in rotating systems. They minimize the energy losses associated with friction, resulting in improved efficiency. Reduced friction also decreases the wear and tear on the components, prolonging their lifespan and reducing the need for frequent repairs or replacements.
- Stability and Safety: Slewing rings provide stability and safety to rotating systems. They ensure the smooth and stable rotation of components, minimizing vibrations, wobbling, or unintended movements. This stability not only enhances the system’s efficiency but also improves the safety of operations, reducing the risk of accidents or damage to the equipment and surrounding environment.
- Impact on Power Transmission: Slewing rings are often integrated with power transmission systems in rotating systems. They efficiently transmit power from the drive source to the rotating components, ensuring the effective transfer of torque and rotational force. By optimizing power transmission, slewing rings contribute to the overall efficiency and performance of the system.
- System Integration and Versatility: Slewing rings are designed to integrate seamlessly into various rotating systems. They can be customized to meet specific requirements, such as size, load capacity, or environmental conditions. The versatility of slewing rings allows for their efficient integration into different applications, enhancing the overall efficiency and adaptability of the rotating systems.
In summary, slewing rings have a significant impact on the overall efficiency of rotating systems. Their contribution to smooth rotational movement, precision, load-bearing capacity, reduction of friction and wear, stability, power transmission, system integration, and versatility all play a vital role in maximizing the efficiency, performance, and reliability of various rotating systems in industries such as construction, material handling, energy, transportation, and manufacturing.
Can you provide insights into the importance of proper installation and alignment of slewing rings?
Proper installation and alignment of slewing rings are of utmost importance for ensuring optimal performance, longevity, and safety of rotating systems. Here’s a detailed explanation of the importance of proper installation and alignment of slewing rings:
- Load Distribution: Correct installation and alignment of slewing rings ensure proper load distribution across the rolling elements and raceways. When a slewing ring is improperly installed or misaligned, excessive loads may be concentrated on specific areas, leading to accelerated wear, premature failure, and reduced load-bearing capacity. Proper alignment helps distribute loads evenly, maximizing the life expectancy of the slewing ring.
- Smooth Operation: Accurate installation and alignment contribute to the smooth operation of rotating systems. Misalignment can result in increased friction, uneven motion, vibrations, and noise. These issues not only reduce efficiency but also impact the overall performance and reliability of the system. Proper alignment minimizes friction and ensures smooth and precise rotational movement, enhancing the system’s efficiency and productivity.
- Reduced Wear and Tear: Improper installation or misalignment can cause excessive wear and tear on the slewing ring and associated components. Misalignment can lead to increased rolling element and raceway stresses, resulting in accelerated fatigue and surface damage. By achieving proper alignment, the slewing ring operates within its designed parameters, reducing wear and extending its operational life.
- Optimized Performance: Proper installation and alignment directly impact the performance of rotating systems. Accurate alignment ensures that components such as gears, motors, and drive systems mesh correctly with the slewing ring. This alignment facilitates efficient power transmission, reduces energy losses, and improves the overall performance and responsiveness of the system.
- Prevention of Structural Damage: Misalignment of slewing rings can exert excessive forces on the supporting structure or adjacent components. Over time, these forces can cause structural damage, misalignment in other parts of the system, or even equipment failure. Proper installation and alignment help prevent such structural damage, ensuring the integrity and longevity of the entire system.
- Safety Considerations: Correct installation and alignment of slewing rings are crucial for safety in rotating systems. Misalignment can lead to unexpected movements, uncontrolled motion, or component failure, posing a risk to personnel, equipment, and the surrounding environment. Proper alignment reduces the likelihood of accidents, improves operational safety, and ensures compliance with safety regulations.
- Ease of Maintenance: Properly aligned slewing rings are easier to maintain and service. Routine maintenance tasks such as lubrication, inspection, and replacement of components can be performed more efficiently when the slewing ring is correctly installed and aligned. This reduces downtime, extends maintenance intervals, and improves the overall operational efficiency of the system.
In summary, proper installation and alignment of slewing rings are critical for achieving optimal performance, reliability, and safety in rotating systems. Accurate alignment ensures load distribution, smooth operation, reduced wear, optimized performance, prevention of structural damage, enhanced safety, and ease of maintenance. It is essential to follow manufacturer guidelines, industry standards, and best practices to ensure the correct installation and alignment of slewing rings, maximizing their operational lifespan and the efficiency of the entire system.
Are there innovations or advancements in slewing ring technology that have emerged recently?
Yes, there have been several innovations and advancements in slewing ring technology that have emerged recently. These advancements aim to improve the performance, efficiency, durability, and versatility of slewing rings in various applications. Here’s a detailed explanation of some recent innovations in slewing ring technology:
- Lightweight Materials: Manufacturers are increasingly exploring the use of lightweight materials such as aluminum alloys or advanced composites in slewing ring construction. These materials offer high strength-to-weight ratios, reducing the overall weight of the slewing ring without compromising its load-bearing capacity. The adoption of lightweight materials contributes to energy savings, improved maneuverability, and reduced structural stress.
- Enhanced Sealing and Protection: Slewing rings are being equipped with advanced sealing systems and protective coatings to enhance their resistance to environmental factors such as dust, moisture, and chemicals. These innovations help prevent contamination, reduce friction, and extend the lifespan of the slewing rings, especially in harsh operating conditions.
- Integrated Bearings and Gear Technology: Some slewing rings now incorporate integrated bearing and gear technologies. This integration eliminates the need for separate bearings and gears, simplifying the design and reducing assembly time. It also improves load distribution and torque transmission, resulting in smoother operation, increased efficiency, and reduced maintenance requirements.
- Improved Lubrication Systems: Lubrication systems for slewing rings have seen advancements to enhance lubricant distribution and retention. Centralized lubrication systems, automatic lubrication systems, or sealed-for-life designs are being implemented to ensure optimal lubrication and minimize maintenance intervals. These advancements contribute to lower friction, reduced wear, and improved efficiency.
- Condition Monitoring and Predictive Maintenance: Slewing rings are being equipped with condition monitoring systems that utilize sensors and data analysis techniques. These systems monitor parameters such as temperature, vibration, and load to detect anomalies and predict potential failures. By enabling predictive maintenance, these advancements help optimize maintenance schedules, minimize downtime, and extend the operational life of slewing rings.
- Smart and Connected Features: The integration of smart and connected features in slewing rings is becoming more prevalent. Slewing rings equipped with IoT capabilities can communicate data wirelessly, enabling remote monitoring, diagnostics, and control. This facilitates real-time performance analysis, allows for centralized management of multiple slewing rings, and supports the implementation of advanced automation and optimization strategies.
- Improved Manufacturing Techniques: Advances in manufacturing technologies, such as precision machining, automated assembly, and advanced quality control methods, have contributed to the production of high-quality slewing rings. These techniques ensure tighter tolerances, improved surface finishes, and enhanced reliability. Additionally, computer-aided design (CAD) and simulation tools allow for better optimization of slewing ring designs, resulting in improved performance and efficiency.
These recent innovations and advancements in slewing ring technology have opened up new possibilities for various industries where slewing rings are utilized, including construction, mining, renewable energy, material handling, and aerospace. They offer improved performance, increased durability, enhanced functionality, and greater efficiency, enabling the optimization of rotating systems and supporting the development of advanced applications.
editor by CX 2024-03-26