Product Description
Professional Slewing Drive Slewing Bearing Manufacturer for Dual Worm Drive With Hydraulic Motor
|
Model |
WH25-2 |
Place of Origin |
HangZhou,China |
|
Brand |
Coresun Drive |
Type |
Dual Worm |
|
Material |
42CrMo,50Mn |
Output Torque |
21KN.m |
|
Tilting Moment Torque |
130KN.m |
Holding Torque |
316.6KN.m |
|
Static Axial Rating |
1850KN |
Static Radial Rating |
690KN |
|
Dynamic Axial Rating |
420KN |
Dynamic Radial Rating |
320KN |
|
Gear Ratio |
108:1 |
Efficiency |
40% |
Dual worm shaft slew drive is a new slew product, it is consisted of housing, worm gear ring, worm shaft, motor and other small parts. Compared with the single worm drive, dual worm slew drive still have the advantages of modularity, safety, and simplification of main engine design.
Rotation drive slewing drive, it is a kind of integration of driving power source of the week rotary reducer drive mechanism, its slewing bearing as transmission follower and adhesion mechanism, through the rotary bearing inner and outer circle a circle on the initiative of the cover, driving source and shell, and the other a circle both as a follower, and the connection of the base as driven working parts, so using the rotary bearing itself is the week characteristics of rotary joints, efficient allocation of driving power source and the main transmission parts, make it become a kind of rotary, slow down and drive function in a body and at the same time, simple structure, manufacture and maintenance convenient universal reduction drive mechanism.
According to the variable speed drive of rotation drive form, can be divided into type rotary gear rotation drive and the worm and worm wheel drive, inherit the characteristics of gear transmission and worm gear and worm drive each, are the 2 kinds of rotation drive can be adapted to high speed and low speed applications, in terms of bearing capacity, performance is superior to the tooth worm gear and worm type, and when envelope worm drive is used, its bearing capacity, deformation resistance and transmission have further improve rigidity, but the worm gear and worm type rotary drive in efficiency is inferior to tooth rotation drive.
Heavy-duty dual worm slewing drive Dual-worm slewing drive is usually installed horizontally, and mainly used in engineering machinery. As the worm gear is driven by 2 worm, it can output larger driving moment, more reliable self-locking performance and better safety performance in restricted space.And it is usually applied in occasions of low speed but larger moment, such as flat-form tire trolley and overhead traveling crane.
Advantages
1.For the situations where high torque is required, we introduce and recommend dual worm slewing drives which equip with worm wheel and have high scuffing resistance. 2.Driven by 2 worm, its output torque and performance is higher than that of single worm slew drive
3.Through excellent heat treatment,hardness of its is high
4.In the common case, our worm reducer is connect to hydraulic motor by universal input hole.
Production Photo and Application
Coresun Drive makes the metallographic analysis to ensure the quality of raw material to meet the requirement on slewing drive slewing bearing application.
CONTACT US
It is sincerely looking CHINAMFG to cooperating with you for and providing you the best quality product & service with all of our heart!
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| Holding Torque: | 316.6kn.M |
|---|---|
| Tilting Moment Torque: | 310kn.M |
| Output Torque: | 59.2kn.M |
| Output Speed: | 1rpm |
| Gear Ratio: | 108:1 |
| IP Class: | IP65 |
| Customization: |
Available
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Are there innovations or advancements in slewing ring technology that have emerged recently?
Yes, there have been several innovations and advancements in slewing ring technology that have emerged recently. These advancements aim to improve the performance, efficiency, durability, and versatility of slewing rings in various applications. Here’s a detailed explanation of some recent innovations in slewing ring technology:
- Lightweight Materials: Manufacturers are increasingly exploring the use of lightweight materials such as aluminum alloys or advanced composites in slewing ring construction. These materials offer high strength-to-weight ratios, reducing the overall weight of the slewing ring without compromising its load-bearing capacity. The adoption of lightweight materials contributes to energy savings, improved maneuverability, and reduced structural stress.
- Enhanced Sealing and Protection: Slewing rings are being equipped with advanced sealing systems and protective coatings to enhance their resistance to environmental factors such as dust, moisture, and chemicals. These innovations help prevent contamination, reduce friction, and extend the lifespan of the slewing rings, especially in harsh operating conditions.
- Integrated Bearings and Gear Technology: Some slewing rings now incorporate integrated bearing and gear technologies. This integration eliminates the need for separate bearings and gears, simplifying the design and reducing assembly time. It also improves load distribution and torque transmission, resulting in smoother operation, increased efficiency, and reduced maintenance requirements.
- Improved Lubrication Systems: Lubrication systems for slewing rings have seen advancements to enhance lubricant distribution and retention. Centralized lubrication systems, automatic lubrication systems, or sealed-for-life designs are being implemented to ensure optimal lubrication and minimize maintenance intervals. These advancements contribute to lower friction, reduced wear, and improved efficiency.
- Condition Monitoring and Predictive Maintenance: Slewing rings are being equipped with condition monitoring systems that utilize sensors and data analysis techniques. These systems monitor parameters such as temperature, vibration, and load to detect anomalies and predict potential failures. By enabling predictive maintenance, these advancements help optimize maintenance schedules, minimize downtime, and extend the operational life of slewing rings.
- Smart and Connected Features: The integration of smart and connected features in slewing rings is becoming more prevalent. Slewing rings equipped with IoT capabilities can communicate data wirelessly, enabling remote monitoring, diagnostics, and control. This facilitates real-time performance analysis, allows for centralized management of multiple slewing rings, and supports the implementation of advanced automation and optimization strategies.
- Improved Manufacturing Techniques: Advances in manufacturing technologies, such as precision machining, automated assembly, and advanced quality control methods, have contributed to the production of high-quality slewing rings. These techniques ensure tighter tolerances, improved surface finishes, and enhanced reliability. Additionally, computer-aided design (CAD) and simulation tools allow for better optimization of slewing ring designs, resulting in improved performance and efficiency.
These recent innovations and advancements in slewing ring technology have opened up new possibilities for various industries where slewing rings are utilized, including construction, mining, renewable energy, material handling, and aerospace. They offer improved performance, increased durability, enhanced functionality, and greater efficiency, enabling the optimization of rotating systems and supporting the development of advanced applications.
How do slewing rings contribute to precise and controlled motion in machinery?
Slewing rings play a crucial role in enabling precise and controlled motion in machinery. Their design and functionality contribute to achieving accurate positioning, smooth rotation, and controlled movement. Here’s a detailed explanation of how slewing rings contribute to precise and controlled motion:
- Precision Engineering: Slewing rings are meticulously engineered to provide high precision in motion control. The manufacturing processes involve tight tolerances and precise machining to ensure accurate dimensions and alignment of the rolling elements and raceways. This precision engineering minimizes any deviations or errors in motion, allowing for precise positioning and controlled movement.
- Low Friction and Smooth Rotation: Slewing rings are designed to minimize friction and enable smooth rotation. The rolling elements, whether balls or rollers, are precisely positioned and guided within the raceways of the slewing ring. This design ensures that the rolling elements make contact with the raceways at specific angles, reducing friction during rotation. The low-friction characteristics allow for smooth and controlled motion, enabling precise positioning without undue resistance or jerky movements.
- Integrated Gear Mechanism: Many slewing rings are equipped with an integrated gear mechanism. The gear teeth on the inner or outer ring of the slewing ring engage with external gears or pinions, providing a means to transmit torque and control rotational motion. The gear mechanism allows for precise and controlled movement, enabling operators or automated systems to achieve accurate positioning and controlled rotation at desired speeds.
- Backlash Control: Backlash refers to the slight play or clearance between mating gears or components. Slewing rings are designed to minimize backlash, particularly in applications that require precise motion control. By reducing or eliminating backlash, slewing rings ensure that there is minimal lost motion or error when initiating rotational movement or changing direction. This feature contributes to improved accuracy and controlled motion.
- Stiffness and Rigidity: Slewing rings are designed to provide high stiffness and rigidity, minimizing deflection or deformation during operation. This characteristic is especially important in applications where precise and controlled motion is required. The high stiffness of slewing rings ensures that the applied forces and torques are efficiently transmitted, allowing for accurate positioning and controlled motion without significant distortion or flexing.
- Positioning Sensors and Feedback Systems: In conjunction with slewing rings, machinery often incorporates positioning sensors and feedback systems. These sensors and systems provide real-time data on the position, speed, and rotation of the slewing ring. By continuously monitoring and adjusting the motion based on the feedback, precise and controlled movement can be achieved, enabling accurate positioning and motion control.
Overall, slewing rings contribute to precise and controlled motion in machinery through their precision engineering, low friction, integrated gear mechanisms, backlash control, stiffness, and compatibility with positioning sensors and feedback systems. These features ensure accurate positioning, smooth rotation, and controlled movement, making slewing rings essential components for applications that require precise motion control in various industries such as construction, material handling, robotics, and manufacturing.
Can you explain the primary functions and roles of slewing rings in various applications?
Slewing rings play crucial functions and serve different roles in various applications across industries. These specialized bearings enable controlled rotational movement and support heavy loads. Here’s a detailed explanation of the primary functions and roles of slewing rings in different applications:
- Construction and Cranes: In construction machinery and cranes, slewing rings are used to support the boom or jib, enabling 360-degree rotation. They provide a stable and low-friction interface that allows for efficient material handling and precise positioning of heavy loads. Slewing rings in these applications must withstand high axial, radial, and moment loads.
- Wind Turbines: Slewing rings play a critical role in wind turbine systems. They support the rotor and allow it to rotate according to wind direction, facilitating efficient power generation. Slewing rings in wind turbines must handle significant loads while ensuring smooth rotation and precise alignment between the rotor and the nacelle.
- Industrial Equipment: Slewing rings find applications in various industrial equipment, including indexing tables, turntables, robotic arms, and packaging machinery. In these applications, slewing rings enable controlled and precise rotation, allowing for accurate positioning, indexing, and automation. They contribute to the overall efficiency and functionality of industrial machinery.
- Transportation and Automotive: Slewing rings are utilized in transportation and automotive applications, such as vehicle cranes, aerial platforms, and rotating platforms for heavy-duty vehicles. They provide a stable and reliable connection that enables safe and controlled rotation. In these applications, slewing rings must withstand dynamic loads and harsh operating conditions while ensuring the safety and stability of the equipment.
- Medical and Rehabilitation Equipment: Slewing rings are important components in medical and rehabilitation equipment, including patient lifts and adjustable beds. They enable smooth and controlled movement, allowing for easy and safe patient transfers and positioning. Slewing rings in these applications must provide precise and quiet operation, ensuring patient comfort and care.
- Aerospace and Defense: Slewing rings are utilized in aerospace and defense applications, such as radar systems, missile launchers, and satellite antennas. They enable precise and controlled movement in critical systems, contributing to accurate tracking, targeting, and communication. Slewing rings in aerospace and defense applications must meet stringent requirements for reliability, precision, and durability.
- Marine and Offshore: Slewing rings are employed in marine and offshore equipment, including cranes, davits, and rotating platforms on ships and offshore rigs. They enable heavy lifting and controlled rotation in challenging marine environments. Slewing rings in marine applications must be corrosion-resistant and capable of withstanding harsh weather conditions and high loads.
Overall, slewing rings serve as essential components in a wide range of applications, enabling controlled rotation, supporting heavy loads, and ensuring precise positioning. Their versatility and ability to withstand varying loads and operating conditions make them invaluable in industries such as construction, wind energy, industrial automation, transportation, healthcare, aerospace, and marine sectors.
editor by Dream 2024-04-22