Product Description

1.Forged SHAFT,forged RING;forged BLOCK;forged FLANGE.

Pipe sheet,gear ring,slewing bearing ring…most of forging parts.

Forged steel flanges/carbon steel flanges/stainless steel flanges.

2.Material: 4130, 4140, 4317, 4142, 4340, UNS440, 34CrNi3Mo,25Cr2Ni4MOV, 18CrNiMo5, 30CrMo, 9Cr2Mo, 9Cr2W, 9Cr3Mo, 60CrMoV etc.

3.Dual certified to ASME/ASTM SA/A182 and EN15712-5 or DIN17440 

4.PED-AD 2000-Merkblatt W0

Gear Blanks forged Round Metal Steel Disc Forging Customized Disc forged 

About us:
1. With 20 years of experience in the industry, CHINAMFG now enjoys rich experience and excellent professional reputation. Praises from the clients are not only the driving force behind us, but also the reason why we are your best choice.
2. Here at Xihu (West Lake) Dis. Huang, we have a team of scientific and technological experts; Together with the latest manufacturing equipment and managerial expertise, we can guarantee the quality of out products in an environmental-friendly manner.
3. Located in ZheJiang Province, China’s natural coal mine, we enjoy the apparent geographical advantage. Therefore, while granting product quality, our company also has huge competitiveness in terms of price.
4. Decades of development has brought us at Xihu (West Lake) Dis. Huang, a notion that we do not long for growing bigger and stronger, but for meeting the demand of our clients.
5. For the steady development of our company, Xihu (West Lake) Dis. Huang has in recent years adopted scientific management, which has not only greatly enhanced the efficiency, but also maximized the benefit for our clients. Meanwhile, scientific management has been introduced in Xihu (West Lake) Dis. Huang in client management.

Quality Control:
1. Inspecting apparatus and equipment are tested and supervised by relevant national departments on a regular basis.
2. We conduct physical and chemical inspection to raw materials.
3. All links in production are examined and properly reported.
4. We conduct loading examination to the packaging which should be applicable to rust prevention and shipment.
5. We carry out random inspection to products in the storage.
6. Each step of inspection is recorded in both image and written form.

Name:   Block Forgings
  Raw material:   carbon/stainless/alloy steel
  Min size:   Ø 90x20mm
  Max size:   Ø 3500x100mm
 Min weight:  0.50kg
 Max weight:   10000kg
Heat treatment:   Normalize/Quench/tempering

Company Profile:
We were established in 1990 and have the experience in forging field more than 20 years, and now have 16000 M2 factory with 200 employees and ISO9001 & PED (TUV) had been passed, API and BV certifying are in processing. 

CHINAMFG China are manufacturer of the High Quality Steel Flanges and Forgings based on different standards: ASME, JIS, BS, ISO, DIN, EN, SABs etc.   
Flanges covers Weld Neck, Slip On,  Threaded, Lap Joint, Socket Weld, Blind, Orifice, Loose, Plate, Oval, Wind Power Flange, Tube Sheet, other Customized Flanges.     

Forgings covers Blocks, Disks, Rings, Cylinders, Shafts, Tubes, Bars, other Customized forgings, etc..     

Main Mateirals: Carbon Steel, Stainless Steel and Alloy steels;  

International Standards: ASME, JIS, DIN, GB, BS, EN, AS, SABS, etc.    

Standardization and Customization are both our advantages.    

 

Certificate: ISO system, PED certificates, TUV certified.     

Nearly 20 years experience;   

clients from more than 15 Countries in EU, USA, Gulf area, UK, South America, AU, Asia, etc..    

We will do our best to support you no matter big or small you are!  

 

 
   
   
   
   
   
   

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Processing Object: Metal
Molding Style: Forging
Transport Package: Plywood Case/Brandrith
Specification: TUV NORD
Trademark: DHDZ
Origin: China

Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Customization:
Available

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How does the design of a slewing ring contribute to efficient rotation and movement?

The design of a slewing ring plays a crucial role in facilitating efficient rotation and movement in mechanical systems. Several design features contribute to its functionality and performance. Here’s a detailed explanation of how the design of a slewing ring contributes to efficient rotation and movement:

  • Structure and Load Distribution: Slewing rings are designed with a large diameter compared to their thickness. This structural design ensures optimal load distribution across the bearing, allowing it to support axial, radial, and moment loads efficiently. The arrangement of rolling elements within the raceways helps distribute the load evenly, reducing stress concentrations and minimizing friction during rotation.
  • Low Friction and Smooth Rotation: The rolling elements, which can be balls or rollers, are precisely positioned within the raceways of the inner and outer rings. The design ensures that the rolling elements make contact with the raceways at specific angles, reducing friction and enabling smooth rotation. This low-friction design minimizes power loss, enhances energy efficiency, and contributes to the overall efficiency of the system.
  • Gear Mechanism: In some slewing ring designs, a gear mechanism is integrated into the bearing. This allows the slewing ring to act as a rotational drive system, enabling controlled and precise movement. The gear teeth engage with external gears or pinions, providing a means to transmit torque and facilitating rotational motion. The gear mechanism in a slewing ring design contributes to efficient and synchronized rotation in applications where precise positioning or continuous rotation is required.
  • Sealing and Lubrication: Slewing rings are designed with sealing systems to protect the internal components from contaminants and prevent lubricant leakage. The sealing systems help maintain the integrity of the bearing by keeping out dirt, dust, water, and other particles that could cause damage or premature wear. Proper lubrication is also crucial for efficient rotation and movement. The design of slewing rings often includes lubrication channels or grease fittings to ensure adequate lubricant supply to the rolling elements and raceways, reducing friction and promoting smooth operation.
  • Materials and Durability: Slewing rings are typically made of high-quality materials such as alloy steels or specialty steels that offer excellent strength, durability, and corrosion resistance. The choice of materials and the design of the slewing ring take into account the specific application requirements, including factors such as load capacity, operating temperature, and environmental conditions. The design ensures that the slewing ring can withstand the anticipated loads, operating conditions, and service life requirements.

Overall, the design of a slewing ring is carefully engineered to maximize load-bearing capacity, minimize friction, enable smooth rotation, and ensure durability. By incorporating features such as optimized load distribution, low-friction rolling elements, gear mechanisms, sealing systems, and appropriate materials, slewing rings contribute to efficient rotation and movement in mechanical systems, enhancing the overall performance and reliability of the equipment.

What is a slewing ring, and how is it used in mechanical systems?

A slewing ring, also known as a slewing bearing or turntable bearing, is a specialized type of rolling element bearing that enables rotational movement between two components. It consists of an inner ring, an outer ring, rolling elements (such as balls or rollers), and often a gear mechanism. Slewing rings are used in mechanical systems where there is a need for smooth and controlled rotation. Here’s a detailed explanation of what a slewing ring is and how it is used:

  • Structure and Components: A slewing ring typically has a large diameter compared to its thickness, allowing it to support axial, radial, and moment loads. The inner and outer rings have raceways that the rolling elements move along. The rolling elements, which can be balls or rollers, distribute the load and facilitate smooth rotation. In some cases, a gear mechanism is integrated into the slewing ring, allowing it to act as a rotational drive system.
  • Rotational Movement: The primary function of a slewing ring is to enable rotational movement between two components. It provides a stable and low-friction interface that allows one component to rotate relative to the other. The rolling elements within the raceways minimize friction and distribute the load evenly, resulting in smooth and controlled rotation. Slewing rings can support both continuous rotation and intermittent or oscillating movement, depending on the application requirements.
  • Load Support: Slewing rings are designed to support various types of loads. They can handle axial loads, which are forces acting parallel to the axis of rotation, as well as radial loads, which are forces acting perpendicular to the axis of rotation. Additionally, slewing rings can accommodate moment loads, which are a combination of axial and radial loads that create bending or twisting forces. The load-carrying capacity of a slewing ring depends on factors such as its size, design, and choice of rolling elements.
  • Applications: Slewing rings find applications in a wide range of mechanical systems across different industries. Some common uses include:
  • Construction and Cranes: Slewing rings are extensively used in construction machinery, cranes, and mobile equipment. They enable 360-degree rotation of the boom or jib, allowing for efficient material handling and positioning.
  • Wind Turbines: Slewing rings are crucial components in wind turbine systems. They support the rotor, allowing it to rotate according to wind direction, and provide a connection between the rotor and the nacelle, enabling yaw movement.
  • Industrial Equipment: Slewing rings are utilized in various industrial equipment, including indexing tables, turntables, robotic arms, and packaging machinery. They facilitate precise and controlled rotation in these applications.
  • Transportation and Automotive: Slewing rings are employed in transportation and automotive applications, such as vehicle cranes, aerial platforms, and rotating platforms for heavy-duty vehicles. They enable safe and smooth rotation in these specialized systems.
  • Medical and Rehabilitation Equipment: Slewing rings are used in medical and rehabilitation equipment, such as patient lifts and adjustable beds. They allow for smooth and controlled movement, aiding in patient care and mobility assistance.

In summary, a slewing ring is a specialized bearing that enables controlled rotational movement between components in mechanical systems. Its ability to support various loads, provide smooth rotation, and accommodate different applications makes it a valuable component in a wide range of industries.

Can you explain the primary functions and roles of slewing rings in various applications?

Slewing rings play crucial functions and serve different roles in various applications across industries. These specialized bearings enable controlled rotational movement and support heavy loads. Here’s a detailed explanation of the primary functions and roles of slewing rings in different applications:

  • Construction and Cranes: In construction machinery and cranes, slewing rings are used to support the boom or jib, enabling 360-degree rotation. They provide a stable and low-friction interface that allows for efficient material handling and precise positioning of heavy loads. Slewing rings in these applications must withstand high axial, radial, and moment loads.
  • Wind Turbines: Slewing rings play a critical role in wind turbine systems. They support the rotor and allow it to rotate according to wind direction, facilitating efficient power generation. Slewing rings in wind turbines must handle significant loads while ensuring smooth rotation and precise alignment between the rotor and the nacelle.
  • Industrial Equipment: Slewing rings find applications in various industrial equipment, including indexing tables, turntables, robotic arms, and packaging machinery. In these applications, slewing rings enable controlled and precise rotation, allowing for accurate positioning, indexing, and automation. They contribute to the overall efficiency and functionality of industrial machinery.
  • Transportation and Automotive: Slewing rings are utilized in transportation and automotive applications, such as vehicle cranes, aerial platforms, and rotating platforms for heavy-duty vehicles. They provide a stable and reliable connection that enables safe and controlled rotation. In these applications, slewing rings must withstand dynamic loads and harsh operating conditions while ensuring the safety and stability of the equipment.
  • Medical and Rehabilitation Equipment: Slewing rings are important components in medical and rehabilitation equipment, including patient lifts and adjustable beds. They enable smooth and controlled movement, allowing for easy and safe patient transfers and positioning. Slewing rings in these applications must provide precise and quiet operation, ensuring patient comfort and care.
  • Aerospace and Defense: Slewing rings are utilized in aerospace and defense applications, such as radar systems, missile launchers, and satellite antennas. They enable precise and controlled movement in critical systems, contributing to accurate tracking, targeting, and communication. Slewing rings in aerospace and defense applications must meet stringent requirements for reliability, precision, and durability.
  • Marine and Offshore: Slewing rings are employed in marine and offshore equipment, including cranes, davits, and rotating platforms on ships and offshore rigs. They enable heavy lifting and controlled rotation in challenging marine environments. Slewing rings in marine applications must be corrosion-resistant and capable of withstanding harsh weather conditions and high loads.

Overall, slewing rings serve as essential components in a wide range of applications, enabling controlled rotation, supporting heavy loads, and ensuring precise positioning. Their versatility and ability to withstand varying loads and operating conditions make them invaluable in industries such as construction, wind energy, industrial automation, transportation, healthcare, aerospace, and marine sectors.

China best Alloy Steel Gear Ring of a Gear  China best Alloy Steel Gear Ring of a Gear
editor by Dream 2024-04-23