Product Description
Slewing drive worm gear gearbox drilling ring crane
|
Model |
SC17-2 |
Place of Origin |
HangZhou,China |
|
Brand |
Coresun Drive |
Type |
Dual Worm |
|
Material |
42CrMo,50Mn |
Output Torque |
21KN.m |
|
Tilting Moment Torque |
135.6KN.m |
Holding Torque |
72.3K N.m |
|
Static Axial Rating |
970KN |
Static Radial Rating |
390KN |
|
Dynamic Axial Rating |
235KN |
Dynamic Radial Rating |
205KN |
|
Gear Ratio |
102:1 |
Efficiency |
40% |
Rotation drive slewing drive, it is a kind of integration of driving power source of the week rotary reducer drive mechanism, its slewing bearing as transmission follower and adhesion mechanism, through the rotary bearing inner and outer circle a circle on the initiative of the cover, driving source and shell, and the other a circle both as a follower, and the connection of the base as driven working parts, so using the rotary bearing itself is the week characteristics of rotary joints, efficient allocation of driving power source and the main transmission parts, make it become a kind of rotary, slow down and drive function in a body and at the same time, simple structure, manufacture and maintenance convenient universal reduction drive mechanism.
According to the variable speed drive of rotation drive form, can be divided into type rotary gear rotation drive and the worm and worm wheel drive, inherit the characteristics of gear transmission and worm gear and worm drive each, are the 2 kinds of rotation drive can be adapted to high speed and low speed applications, in terms of bearing capacity, performance is superior to the tooth worm gear and worm type, and when envelope worm drive is used, its bearing capacity, deformation resistance and transmission have further improve rigidity, but the worm gear and worm type rotary drive in efficiency is inferior to tooth rotation drive.
Slewing drive is consist of slewing bearing,worm shaft,housing,bearing,motor and so on. Motor drive the worm shaft, the outer ring of slewing bearing will rotate, the outer ring output the torque through flange while the inner ring of slewing bearing is fixed in housing.Slewing drive is able to sustain more axial load, radial load and tilting moment.Turntable or frame rotate at azimuth and elevation driven by slewing drive.Typical applications include solar trackers, wind turbines, satellite and radar dishes, truck cranes, man lifts, utility equipment, hydraulic equipment attachments, oil tool equipment, tire handlers, digger derricks, and automotive lifts.
Rotary drive slewing drive worm gear is a perfect combination of turbine worm products, worm ring surface envelope form, its tooth contact area is large, so the transmission torque is large, stable operation.
1. Our manufacturing standard is according to machinery standard JB/T2300-2011, we also has been found the efficient Quality Management Systems (QMS) of ISO 9001:2015 and GB/T19001-2008.
2. We devote ourselves to the R &D of customized slewing bearing with high precision,special purpose and requirements.
3. With abundant raw materials and high production efficiency, the company can supply products to customers as quickly as possible and shorten the time for customers to wait for products.
4. Our internal quality control includes first inspection, mutual inspection, in-process quality control and sampling inspection to ensure product quality. The company has complete testing equipment and advanced testing method.
5. Strong after-sales service team, timely solve customer problems, to provide customers with a variety of services.
Production Photo and Application
Aerial working platform slewing drive turntable
Truck mounted crane slewing gear motor
Timber grab worm drive slewing ring Dual worm slewing drive for drilling rig
Coresun Drive makes the holding torque testing to ensure the quality and safety factor on our slewing drive and bearing.Quality is our foundation for the long-term development.
Slewing Drive Testing Report
CONTACT US
It is sincerely looking CHINAMFG to cooperating with you for and providing you the best quality product & service with all of our heart!
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| Material: | 42CrMo |
|---|---|
| Holding Torque: | 72.3kn.M |
| Tilting Moment Torque: | 135.6kn.M |
| Output Torque: | 21kn.M |
| Output Speed: | 1rpm |
| Gear Ratio: | 102:1 |
| Customization: |
Available
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|---|
How do slewing rings contribute to the adaptability and versatility of rotating systems in various settings?
Slewing rings play a crucial role in enhancing the adaptability and versatility of rotating systems across various settings. Here’s a detailed explanation of how slewing rings contribute to the adaptability and versatility of rotating systems:
- 360-Degree Rotation: Slewing rings enable 360-degree continuous rotation, allowing rotating systems to operate in any direction. This flexibility is especially valuable in applications such as cranes, excavators, and wind turbines, where unrestricted rotation is necessary to perform tasks efficiently and access multiple work zones without repositioning the entire system.
- Load-Bearing Capacity: Slewing rings are designed to handle significant radial, axial, and moment loads. Their robust construction and large diameter enable them to support heavy equipment and loads, making them suitable for a wide range of applications, including construction machinery, material handling systems, and offshore platforms. The high load-bearing capacity of slewing rings contributes to the adaptability of rotating systems in demanding settings.
- Compact Design: Slewing rings have a compact and space-saving design compared to alternative mechanisms for rotational movement. This compactness allows for the integration of slewing rings into systems where space is limited, such as compact construction machinery, industrial robots, and medical equipment. The compact design of slewing rings enhances the adaptability of rotating systems in confined or restricted environments.
- Versatile Mounting Options: Slewing rings offer versatile mounting options, allowing them to be easily integrated into different types of rotating systems. They can be mounted using various methods, including bolted connections, gear or pinion arrangements, or hydraulic or electric drives. This versatility in mounting options enables slewing rings to adapt to the specific requirements and constraints of different applications and settings.
- Support for Multiple Components: Slewing rings provide support for various components that are essential for rotating systems. For example, they can support booms, arms, or jibs in construction machinery, or act as a base for rotating platforms or turntables in manufacturing or entertainment industries. By providing a stable and reliable foundation, slewing rings enable the integration of multiple components, enhancing the versatility and adaptability of the overall system.
- Customization and Specialized Designs: Slewing rings can be customized and designed to meet specific application requirements. Manufacturers can tailor slewing rings to accommodate specific load capacities, dimensions, mounting arrangements, sealing systems, or environmental conditions. This customization allows for the adaptation of slewing rings to diverse settings, ensuring optimal performance and functionality.
- Integration with Control Systems: Slewing rings can be integrated with electronic or computer-controlled components, such as sensors, actuators, and control systems. This integration enables precise control, automation, and synchronization of rotating systems. By incorporating advanced control features, slewing rings can adapt to dynamic operating conditions, optimize performance, and support advanced functionalities, such as coordinated motion, precision positioning, or remote monitoring.
In summary, slewing rings contribute to the adaptability and versatility of rotating systems by enabling 360-degree rotation, providing high load-bearing capacity, offering a compact design, supporting versatile mounting options, accommodating multiple components, allowing customization, and facilitating integration with control systems. These characteristics make slewing rings suitable for a wide range of applications and settings, enhancing the versatility and adaptability of rotating systems in industries such as construction, manufacturing, transportation, renewable energy, and many others.
How do slewing rings contribute to precise and controlled motion in machinery?
Slewing rings play a crucial role in enabling precise and controlled motion in machinery. Their design and functionality contribute to achieving accurate positioning, smooth rotation, and controlled movement. Here’s a detailed explanation of how slewing rings contribute to precise and controlled motion:
- Precision Engineering: Slewing rings are meticulously engineered to provide high precision in motion control. The manufacturing processes involve tight tolerances and precise machining to ensure accurate dimensions and alignment of the rolling elements and raceways. This precision engineering minimizes any deviations or errors in motion, allowing for precise positioning and controlled movement.
- Low Friction and Smooth Rotation: Slewing rings are designed to minimize friction and enable smooth rotation. The rolling elements, whether balls or rollers, are precisely positioned and guided within the raceways of the slewing ring. This design ensures that the rolling elements make contact with the raceways at specific angles, reducing friction during rotation. The low-friction characteristics allow for smooth and controlled motion, enabling precise positioning without undue resistance or jerky movements.
- Integrated Gear Mechanism: Many slewing rings are equipped with an integrated gear mechanism. The gear teeth on the inner or outer ring of the slewing ring engage with external gears or pinions, providing a means to transmit torque and control rotational motion. The gear mechanism allows for precise and controlled movement, enabling operators or automated systems to achieve accurate positioning and controlled rotation at desired speeds.
- Backlash Control: Backlash refers to the slight play or clearance between mating gears or components. Slewing rings are designed to minimize backlash, particularly in applications that require precise motion control. By reducing or eliminating backlash, slewing rings ensure that there is minimal lost motion or error when initiating rotational movement or changing direction. This feature contributes to improved accuracy and controlled motion.
- Stiffness and Rigidity: Slewing rings are designed to provide high stiffness and rigidity, minimizing deflection or deformation during operation. This characteristic is especially important in applications where precise and controlled motion is required. The high stiffness of slewing rings ensures that the applied forces and torques are efficiently transmitted, allowing for accurate positioning and controlled motion without significant distortion or flexing.
- Positioning Sensors and Feedback Systems: In conjunction with slewing rings, machinery often incorporates positioning sensors and feedback systems. These sensors and systems provide real-time data on the position, speed, and rotation of the slewing ring. By continuously monitoring and adjusting the motion based on the feedback, precise and controlled movement can be achieved, enabling accurate positioning and motion control.
Overall, slewing rings contribute to precise and controlled motion in machinery through their precision engineering, low friction, integrated gear mechanisms, backlash control, stiffness, and compatibility with positioning sensors and feedback systems. These features ensure accurate positioning, smooth rotation, and controlled movement, making slewing rings essential components for applications that require precise motion control in various industries such as construction, material handling, robotics, and manufacturing.
How does the design of a slewing ring contribute to efficient rotation and movement?
The design of a slewing ring plays a crucial role in facilitating efficient rotation and movement in mechanical systems. Several design features contribute to its functionality and performance. Here’s a detailed explanation of how the design of a slewing ring contributes to efficient rotation and movement:
- Structure and Load Distribution: Slewing rings are designed with a large diameter compared to their thickness. This structural design ensures optimal load distribution across the bearing, allowing it to support axial, radial, and moment loads efficiently. The arrangement of rolling elements within the raceways helps distribute the load evenly, reducing stress concentrations and minimizing friction during rotation.
- Low Friction and Smooth Rotation: The rolling elements, which can be balls or rollers, are precisely positioned within the raceways of the inner and outer rings. The design ensures that the rolling elements make contact with the raceways at specific angles, reducing friction and enabling smooth rotation. This low-friction design minimizes power loss, enhances energy efficiency, and contributes to the overall efficiency of the system.
- Gear Mechanism: In some slewing ring designs, a gear mechanism is integrated into the bearing. This allows the slewing ring to act as a rotational drive system, enabling controlled and precise movement. The gear teeth engage with external gears or pinions, providing a means to transmit torque and facilitating rotational motion. The gear mechanism in a slewing ring design contributes to efficient and synchronized rotation in applications where precise positioning or continuous rotation is required.
- Sealing and Lubrication: Slewing rings are designed with sealing systems to protect the internal components from contaminants and prevent lubricant leakage. The sealing systems help maintain the integrity of the bearing by keeping out dirt, dust, water, and other particles that could cause damage or premature wear. Proper lubrication is also crucial for efficient rotation and movement. The design of slewing rings often includes lubrication channels or grease fittings to ensure adequate lubricant supply to the rolling elements and raceways, reducing friction and promoting smooth operation.
- Materials and Durability: Slewing rings are typically made of high-quality materials such as alloy steels or specialty steels that offer excellent strength, durability, and corrosion resistance. The choice of materials and the design of the slewing ring take into account the specific application requirements, including factors such as load capacity, operating temperature, and environmental conditions. The design ensures that the slewing ring can withstand the anticipated loads, operating conditions, and service life requirements.
Overall, the design of a slewing ring is carefully engineered to maximize load-bearing capacity, minimize friction, enable smooth rotation, and ensure durability. By incorporating features such as optimized load distribution, low-friction rolling elements, gear mechanisms, sealing systems, and appropriate materials, slewing rings contribute to efficient rotation and movement in mechanical systems, enhancing the overall performance and reliability of the equipment.
editor by CX 2024-04-12